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Ford Fusion reliability

C · Average

MOT pass rates and common problems from 563,205 MOT tests of cars first registered 2002–2012.

60.5%pass first time
+0.5 ptsvs typical car
Beats 53%of cars
563,205MOT tests

Verdict

The Ford Fusion passes its MOT first time on 60.5% of tests, 0.5 points higher than a typical car of the same age and mileage (60.0%). That puts it ahead of 53% of cars on UK roads once age and mileage are taken into account.

By year of first registration, the 2011 Fusion does best (beats 63% of cars) and the 2006 worst (beats 44%).

Of its engines, the 1.6 Diesel does best (beats 56%) and the 1.4 Diesel worst (beats 49%).

Better than average on suspension, seat belts & airbags.

Watch these weak spots

Brake lights2.2×as often as a typical car
Brake pipes2.6×as often as a typical car
Rear fog light4.4×as often as a typical car
Ball joint dust covers3.2×as often as a typical car

MOT pass rate by age

First-time pass rate at each MOT by the car’s age in years.

50%60%70%80%90%789101112131415161718192079%72%67%62%58%56%55%
Ford FusionTypical car, same age & mileage

Best and worst years

By year of first registration, ranked against all cars on UK roads after adjusting for age and mileage. Green = better than half of cars.

2002
Beats 40%
2003
Beats 47%
2004
Beats 55%
2005
Beats 56%
2006
Beats 44%
2007
Beats 51%
2008
Beats 59%
2009
Beats 58%
2010
Beats 51%
2011
Beats 63%
2012
Beats 60%

Engines

All years, most common first. Grades compare each car with cars of the same age and mileage (A = best 20% of cars on UK roads, E = worst 20%), so an older or higher-mileage car can grade above one with a higher pass rate.

EngineYearsTestsPass rateRankGrade
1.4 Petrol2002–2012264,19761.2%Beats 54%C
1.6 Petrol2002–2011160,89361.9%Beats 53%C
1.4 Diesel2002–201198,14856.8%Beats 49%C
1.6 Diesel2005–201039,96759.9%Beats 56%C

Where it fails

Each area compared with a typical car of the same age and mileage, in points of pass rate. Tap or hover an area to see what to check.

Exhaust: 4.7% of tests fail on emissions & leaks, against 5.2% for a typical car of the same age and mileage. Listen for a blowing exhaust at start-up and look underneath for oil or fluid leaks.Suspension: 10.9% of tests fail on suspension, against 14.8% for a typical car of the same age and mileage. Listen for knocks over speed bumps and push each corner down: it should settle at once.Lights: 22.7% of tests fail on lights & electrics, against 18.5% for a typical car of the same age and mileage. Walk round the car with every light on, including brake, fog and number plate lights.Tyres: 6.0% of tests fail on tyres, against 7.0% for a typical car of the same age and mileage. Check the tread on every tyre, including the inner edge, and look for cuts or bulges.Brakes: 10.5% of tests fail on brakes, against 10.7% for a typical car of the same age and mileage. Brake firmly on the test drive: the car should stop straight with no pulsing or grinding.Lights: 22.7% of tests fail on lights & electrics, against 18.5% for a typical car of the same age and mileage. Walk round the car with every light on, including brake, fog and number plate lights.Lights−4.2 ptsTyres: 6.0% of tests fail on tyres, against 7.0% for a typical car of the same age and mileage. Check the tread on every tyre, including the inner edge, and look for cuts or bulges.Tyres+0.9 ptsBrakes: 10.5% of tests fail on brakes, against 10.7% for a typical car of the same age and mileage. Brake firmly on the test drive: the car should stop straight with no pulsing or grinding.Brakes+0.2 ptsSuspension: 10.9% of tests fail on suspension, against 14.8% for a typical car of the same age and mileage. Listen for knocks over speed bumps and push each corner down: it should settle at once.Suspension+3.9 ptsExhaust: 4.7% of tests fail on emissions & leaks, against 5.2% for a typical car of the same age and mileage. Listen for a blowing exhaust at start-up and look underneath for oil or fluid leaks.Exhaust+0.5 ptsSuspension: 10.9% of tests fail on suspension, against 14.8% for a typical car of the same age and mileage. Listen for knocks over speed bumps and push each corner down: it should settle at once.Brakes: 10.5% of tests fail on brakes, against 10.7% for a typical car of the same age and mileage. Brake firmly on the test drive: the car should stop straight with no pulsing or grinding.Tyres: 6.0% of tests fail on tyres, against 7.0% for a typical car of the same age and mileage. Check the tread on every tyre, including the inner edge, and look for cuts or bulges.Lights: 22.7% of tests fail on lights & electrics, against 18.5% for a typical car of the same age and mileage. Walk round the car with every light on, including brake, fog and number plate lights.Exhaust: 4.7% of tests fail on emissions & leaks, against 5.2% for a typical car of the same age and mileage. Listen for a blowing exhaust at start-up and look underneath for oil or fluid leaks.Lights: 22.7% of tests fail on lights & electrics, against 18.5% for a typical car of the same age and mileage. Walk round the car with every light on, including brake, fog and number plate lights.Lights−4.2 ptsTyres: 6.0% of tests fail on tyres, against 7.0% for a typical car of the same age and mileage. Check the tread on every tyre, including the inner edge, and look for cuts or bulges.Tyres+0.9 ptsBrakes: 10.5% of tests fail on brakes, against 10.7% for a typical car of the same age and mileage. Brake firmly on the test drive: the car should stop straight with no pulsing or grinding.Brakes+0.2 ptsSuspension: 10.9% of tests fail on suspension, against 14.8% for a typical car of the same age and mileage. Listen for knocks over speed bumps and push each corner down: it should settle at once.Suspension+3.9 ptsExhaust: 4.7% of tests fail on emissions & leaks, against 5.2% for a typical car of the same age and mileage. Listen for a blowing exhaust at start-up and look underneath for oil or fluid leaks.Exhaust+0.5 pts
Better than typicalTypicalWorse than typical
Lights: 22.7% of tests fail on lights & electrics, against 18.5% for a typical car of the same age and mileage. Walk round the car with every light on, including brake, fog and number plate lights.

Every MOT area

Share of tests failing on each area, against a typical car of the same age and mileage (black line).

Lights & electrics
22.7% vs 18.5%
Suspension
10.9% vs 14.8%
Brakes
10.5% vs 10.7%
Visibility
6.6% vs 6.7%
Tyres
6.0% vs 7.0%
Body & structure
5.3% vs 6.2%
Emissions & leaks
4.7% vs 5.2%
Steering
2.6% vs 3.0%
Seat belts & airbags
0.7% vs 1.8%
Wheels
0.2% vs 0.4%

Buying one or MOT due? Check these

  • Brake lights 2.2× typical
    Walk around with the lights on: bulb failures are the easiest MOT fails to avoid.
  • Wheel bearings 2.2× typical
    Listen for a hum or drone that rises with speed.
  • Shock absorbers 1.4× typical
    Push down hard on each corner: it should rebound once and settle. Look for oily dampers.
  • Headlight aim
    Park facing a wall at night: both dipped beams should sit level and dip to the left.
  • Headlight bulbs & units
    Check dipped and main beam on both sides.
  • Windscreen wipers
    Test the washers and wipers: a cheap fix, but a very common MOT fail.

Pass rate by mileage

First-time pass rate by mileage at the test.

40%50%60%70%80%90%10k20k30k40k50k60k70k80k90k100k110k120k130k140k150k84%76%67%60%54%51%48%46%
Ford FusionTypical car

Most common MOT failures

ItemThis carTypicalvs typical
Brake lights8.5%3.9%2.2×
Headlight aim5.2%4.9%1.1×
Brake pipes5.0%1.9%2.6×
Headlight bulbs & units4.1%3.5%1.2×
Sidelights4.0%4.7%0.9×
Windscreen wipers3.9%3.0%1.3×
Rear fog light3.6%0.8%4.4×
Tyre damage & cracking2.9%3.8%0.8×
Tyre tread depth2.7%2.9%0.9×
Exhaust system2.4%2.2%1.1×

Specific defects found

Tester wording for the most frequent failure items, per 1,000 tests.

Defectper 1,000
Stop lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning73.7
The aim of a headlamp is not within limits laid down in the requirements52.0
Brake pipe damaged or excessively corroded44.9
Wiper blade missing or obviously not clearing the windscreen39.0
An obligatory rear fog lamp missing, or a front or rear fog lamp inoperative or in the case of a multiple light source more than 1/2 not functioning34.7
A suspension joint dust cover missing or no longer prevents the ingress of dirt etc32.3
A lamp missing, inoperative or in the case of a multiple light source more than 1/2 not functioning31.4
Tyre tread depth not in accordance with the requirements27.2
Check another car

Pick a make and model to see its MOT pass rate, best and worst years and weak spots.

Every year and engine

Tap a year to see its engines. Grades compare each car with cars of the same age and mileage (A = best 20% of cars on UK roads, E = worst 20%), so an older or higher-mileage car can grade above one with a higher pass rate.

2012 Ford Fusion1 engine74.8% passC
EngineTestsPass rateRankGrade
1.4 Petrol6,67374.8%Beats 60%C
2011 Ford Fusion3 engines72.2% passB
EngineTestsPass rateRankGrade
1.4 Petrol13,82172.2%Beats 62%B
1.6 Petrol6,50973.9%Beats 70%B
1.4 Diesel2,43167.7%Beats 57%C
2010 Ford Fusion4 engines66.6% passC
EngineTestsPass rateRankGrade
1.4 Petrol19,58968.7%Beats 59%C
1.6 Petrol17,13268.5%Beats 51%C
1.4 Diesel10,17461.8%Beats 42%C
1.6 Diesel5,79162.5%Beats 47%C
2009 Ford Fusion4 engines65.1% passC
EngineTestsPass rateRankGrade
1.4 Petrol29,56566.9%Beats 61%B
1.6 Petrol25,38766.6%Beats 57%C
1.4 Diesel16,22660.7%Beats 49%C
1.6 Diesel8,78362.5%Beats 59%C
2008 Ford Fusion4 engines63.1% passC
EngineTestsPass rateRankGrade
1.4 Petrol34,04063.8%Beats 60%C
1.6 Petrol23,12065.1%Beats 60%B
1.4 Diesel11,06359.7%Beats 53%C
1.6 Diesel10,58560.0%Beats 57%C
2007 Ford Fusion4 engines59.9% passC
EngineTestsPass rateRankGrade
1.4 Petrol37,63660.5%Beats 52%C
1.6 Petrol19,80161.8%Beats 53%C
1.4 Diesel10,59555.0%Beats 42%C
1.6 Diesel8,02458.9%Beats 58%C
2006 Ford Fusion4 engines56.3% passC
EngineTestsPass rateRankGrade
1.4 Petrol33,52156.8%Beats 44%C
1.6 Petrol21,85957.7%Beats 43%C
1.4 Diesel11,94252.7%Beats 39%D
1.6 Diesel5,47054.8%Beats 48%C
2005 Ford Fusion4 engines57.6% passC
EngineTestsPass rateRankGrade
1.4 Petrol28,20458.0%Beats 56%C
1.6 Petrol15,22758.7%Beats 56%C
1.4 Diesel10,22154.6%Beats 53%C
1.6 Diesel1,31458.8%Beats 66%B
2004 Ford Fusion3 engines55.8% passC
EngineTestsPass rateRankGrade
1.4 Petrol30,00456.4%Beats 54%C
1.6 Petrol12,77156.1%Beats 53%C
1.4 Diesel12,67654.3%Beats 57%C
2003 Ford Fusion3 engines53.4% passC
EngineTestsPass rateRankGrade
1.4 Petrol28,33853.5%Beats 45%C
1.6 Petrol15,92553.6%Beats 47%C
1.4 Diesel10,92752.8%Beats 53%C
2002 Ford Fusion3 engines51.5% passC
EngineTestsPass rateRankGrade
1.6 Petrol3,16249.6%Beats 32%D
1.4 Petrol2,80652.6%Beats 41%C
1.4 Diesel1,89353.0%Beats 52%C

FAQ

What is the Ford Fusion MOT pass rate?

60.5% of MOT tests on the Ford Fusion were passed first time, based on 563,205 tests between 2018 and 2026 of cars first registered 2002–2012. A typical car of the same age and mileage passes 60.0% of the time.

Is the Ford Fusion reliable?

On MOT results it rates C (average): it passes first time more often than a typical car of the same age and mileage and does better than 53% of cars on UK roads. MOT results cover safety and emissions items, not every kind of breakdown.

Which Ford Fusion year is best?

Among years with enough data, the 2011 Fusion does best for its age and mileage: it beats 63% of cars on UK roads. The 2006 does worst: it beats 44%.

Which Ford Fusion engine is best?

Across all years, the 1.6 Diesel does best: it beats 56% of cars on UK roads. The 1.4 Diesel does worst: it beats 49%.

What are the most common MOT failures on the Ford Fusion?

The most common failure items are brake lights, headlight aim, brake pipes. Compared with similar cars, brake lights comes up 2.2× as often.

How we calculate this. We use official MOT results for cars tested in Great Britain from 2018 to 2026. Each car is compared with typical cars of the same age and mileage, so old and new cars are judged fairly; “pts” are percentage points above or below them. Differences also reflect how cars are used and maintained, not only how they are built.